LOTES

Jiaze Terminal Co., Ltd. was founded in 1986 in Keelung, Taiwan, and was officially listed in Taiwan in 2007. It specializes in the design and manufacture of connectors, CPU socket computers, and provides solutions for notebook computers, personal PCs, mobile electronic devices, etc. Lotes products and Lotes brands have been widely used in Asian and global markets. Lotes firmly believes in continuous R & D and continuous improvement, and invests a lot of money in R & D and improvement every year. This enabled Lotes to successfully register more than 2000 patents in the United States, Germany, Japan, China and Taiwan, as well as ISO 14000 and OHSAS 18001 certification. Due to continuous business expansion, Lotes group formally established Lotes Guangzhou Co., Ltd. and Lotes Suzhou Co., Ltd. in January 1993 and August 2003 in Suzhou to meet the growing needs of customers in Greater China.

Lotes group has perfect quality management system, excellent R & D team, from design - mold processing - plastic injection - Stamping - electroplating - production assembly - Shipping - after-sales service, etc. In 2004, Lotes began to produce radiator products with various advanced equipment, including various CPU radiators and servers, LCD TVs, and various high-end heat pipe radiators. Lotes can customize and design various products according to the requirements of customers, and undertake OEM OEM, ODM and OEM services for radiators.

All products of the group are basically processed by their own internal molds. The electronic molds factories of the group are Guangzhou Panyu factory and Hunan Hengnan factory. In addition, we have not continuously expanded the African factory; therefore, in the case of increased production and high quality, we need to have more precise mold manufacturing to guarantee it. Under the influence of the production environment, it is necessary for mold manufacturers to produce more high-quality precision molds, at the same time, to monitor the data management and the whole mold production process effectively. In order to improve the internal management of the enterprise, in this case, smug electronics has reached the road of cooperation with Fangtian software in the layer by layer screening.

When the manufacturing industry meets the digital economy, it is inevitable to drive the traditional industry to accelerate the transformation, and the informatization is also in the profound transformation. Although the three national strategies of German industry 4.0, American industrial Internet and China are different in terms of expression, they are essentially the same, the same as intelligent manufacturing.

In the process of producing molds for our factory, we always adhere to the information driven industrialization, the industrialization driven informatization, and the pursuit of sustainable development mode. In recent years, through continuous in-depth cooperation with Fangtian, we have gradually promoted the construction of new intelligent manufacturing mode, actively relied on the advantages of the information age, introduced the intelligent manufacturing mode, optimized the operation system, improved the equipment production and manufacturing capacity, and actively responded to the pressure and challenges of high efficiency, high quality and low cost.

Open the way of intelligent manufacturing management

The cooperation between zenith electronics and Fangtian software started in 2018. Zenith electronics selected the enterprise information management system products of Fangtian software B9 and started the process of group information, and officially launched the MES project in July 2018, in order to meet the management requirements of Guangzhou factory and Hengnan factory for mold processing. Through the construction of MES system, we can achieve the goals of fine control, schedule management, time statistics and traceability, capacity control, performance evaluation, processing cost, etc.

"If a company wants to achieve data-based management, it must rely on software tools to achieve it, especially when the scale of the factory reaches a certain degree, any management data needs accurate statistics, and does not need to do it artificially. This is also what we have been advocating to reduce the manual input of manual statistics as much as possible." this is manager Chen, head of smug electronic mold, who started the project When I said this, manager Chen also made a big affirmation on the other side of sky software. "In this mold production and manufacturing industry, we visited many mold factories using sky software, and we have great trust in their implementation experience for more than 20 years. We still need to use their good experience to better realize our management, so in the implementation process, all departments have any problems Can be put forward to communicate with consultants, so as to learn from other mold factory better experience to enrich our management. ".

Intelligent management and control of mould to reduce cost and increase efficiency

One of the most important jobs that smug electronics involves in its work is the mold. In the production process, it needs to repair and insert the order according to the different production needs of customers in different industries. In the early stage, through manual and Kanban management and control mode, smug electronics put the mold progress and data on a fixed white board to reflect, although it has also achieved some results, but it is not very timely to spend a lot of manual statistical data.

After the introduction of Fangtian MES system, for each mold, the real-time display and unified management are obtained in the system from the information of production, warehousing, and mold delivery, and all mold management information is transparent. It is very convenient for data extraction and analysis, and it also avoids the interference of human factors through manual report forms, and the inconvenience of paper information storage.

Another very important work of triumph electronics is that the mold factory needs to count out the actual working hours of each set of mold put into production in the process of processing, which is conducive to the financial accounting of the processing cost of the mold factory according to the working hours, and also helps the mold factory manage and control the cost investment in the process of processing. After the introduction of information technology, each part in each set of mould and the working hours put in by each employee can be counted out. The company can also conduct professional analysis on the data, saving the workload for statistics, and greatly improving the accuracy and timeliness of financial and production management data requirements. It avoids the waste of resources, extra work, improper management, or material loss, reduces the related costs, and ensures the security and reliability of information.

Production capacity is evenly distributed to reduce workpiece congestion. Any processing plant needs to arrange its layout plan in advance in the production process. Therefore, PMC / production management has become a very important role in the plant. How can production management personnel reasonably allocate the received processing tasks? So for smug electronics, their production management is divided into big production management and small production management, so what is big production management? In fact, the big production management is the production management personnel who do the processing and distribution of product parts in the group. These production management personnel receive the tasks of the parts to be processed from each demand unit and concentrate them in the hands of the big production management. Then the big production management will assign the tasks received to different parts processing plants for processing. At this time, the production management that arranges direct production for the parts processing plants is the small production management, The small production management is responsible for receiving tasks and arranging tasks in the square ERP system, so the front-line workshop processing personnel can receive their own tasks for processing at any time.

So in the process of primary and secondary school management to ensure that the tasks assigned can not be too much or too little, then how to measure it? This is also the problem that all factories want to consider. Then standard capacity can be set in advance according to different departments in Fangtian ERP system. This standard capacity is the standard to measure the planning and arrangement. Then, the formulation of this standard needs to consider the internal exception handling situation, and the floating situation of capacity needs to be considered in the maintenance. Through the dynamic capacity distribution of Fangtian's ERP system, personnel output table, machine operation and other reports, it can reflect the capacity load situation in the factory in real time, save the time for production management to make statistical analysis, greatly improve the convenience for production management to arrange tasks, at the same time, it can make the planning arrangement and actual field processing unobstructed, so that the workshop will not be led by unreasonable planning arrangement The phenomenon of waiting and congestion appears.

Layout smart factory smart in the digital future

At present, we are still on the way of information technology. In a short time, the workshop management MES system has been implemented. We will make some secondary functions of software docking between Fangtian software and Shengtian electronic, and we will continue to achieve more cooperation on information technology construction. At the same time, we will cooperate with Shengtian electronic to make some systems more convenient and intelligent At present, the new DNC intelligent manufacturing launched by our company is also further linked with pride, so what we need to do is not only intelligent manufacturing, but also more intelligent and fully automatic information manufacturing, so as to lay a good foundation for the development of pride electronics and internal management decision-making analysis.

We hope that in the future, we can combine automation transformation to realize operation early warning. It can see where the bottleneck of each station and process is, so as to improve the bottleneck and achieve targeted efficiency improvement. "If some non bottleneck processes are improved, even if the efficiency is improved, it will not help the overall efficiency." The top management of the company expressed their expectation for the development of Intelligent Manufacturing in the future, "just like the treatment of diseases needs to be found in time, we hope that the company can realize intelligent management in the intelligent manufacturing system, such as analysis, reasoning, judgment, conception and decision-making, etc. Like Baidu map, you can see whether each section of the road is smooth or congested in real time? Such management is meaningful.

Since its establishment, we have always been customer-centric, committed to become a first-class domestic brand of electronic connectors and radiators, committed to providing customers with better quality, more reliable and safer products and services!

Facing the world, we provide high-quality radiators, connectors and OEM OEM services, ODM and OEM services for customers in CPU radiators, LCD TVs, servers and other industries. This is the mission of pride electronics, which also inspires enterprises to keep pace with the times and grow continuously. With the help of Fangtian software, the enterprise management of Suntech is more standardized, the business process is clearer, and the group cooperation is closer. The new management mode strengthens the control of capital flow, logistics and information flow, and makes it possible for enterprises to upgrade and develop steadily.

In the future, we will continue to work together with Fangtian software to explore the information construction and upgrading, and add a strong touch to China's intelligent manufacturing.