Modern precision group

Modern precision, founded in 1979, is a high-tech enterprise group integrating mold R & D and manufacturing, product production and assembly. It is a professional manufacturer of high precision, high life, complex molds and precision injection parts. After nearly 40 years of development, it has become a one-stop supplier of plastic engineering solutions, and is one of the best plastic mold manufacturers and injection molding manufacturers in Asia.

Modern precision group's subsidiaries: modern precision plastic mold (Shenzhen) Co., Ltd., modern precision plastic engineering scheme (Shenzhen) Co., Ltd., modern precision machinery (Shenzhen) Co., Ltd., and modern precision labeling technology (Shenzhen) Co., Ltd.

Modern precision Group specializes in providing structural optimization, mold design, mold manufacturing, injection part manufacturing, secondary processing and injection part assembly services; and can provide special effect in mold labeling process; at the same time, modern precision has the ability to research, develop and manufacture various vertical injection molding machines, and provides customized design and manufacturing of multi station vertical injection molding machines. The three shot six position vertical injection molding machine designed and manufactured by modern precision machinery company not only can produce three colors at one time, but also can make three sets of molds at the same time, which is equivalent to three machines working at the same time, realizing the industry transformation of high efficiency, high quality, low manpower and low cost, breaking the tradition and leading the new trend of the industry. It has become a new trend of the industry Rookies in the market.

"Excellent design to meet the needs of customers" is the service concept of modern precision group design. The group has the core advantages of high cleanliness production workshop, advanced precision cutting-edge equipment, professional scientific and technological personnel, efficient and reliable team, people-oriented service concept, etc. no matter in the past, now and in the future, modern precision group is your most reliable partner!

With the continuous expansion of the company's business volume, the management technology used by the enterprise itself has been unable to meet the needs of modern production management. The general manager of the plant has always advocated that "science is the first productivity" to meet the needs of modern production, the introduction of mold production management system and mold ERP system.

Through in-depth internal research of Hyundai Group, Fangtian ERP implementation consultant has developed a set of very detailed scheme, including training, simulation, implementation and other links, including mold design, mold project, parts scheduling, workshop management, etc. according to the situation of Hyundai Group itself. All departments of Hyundai Group have fully cooperated to ensure that all implementation work is in place. Due to the good management foundation of the enterprise, the high acceptance of new things by the personnel, and the very recognition of the management mode and management concept of the system, the modern group has successfully changed the mode from traditional manual to system standardization. In addition, with regard to the establishment of the company's production planning system, on the one hand, the implementation consultant of moder ERP combed and trained the overall data and process of the enterprise, on the other hand, the heads of all departments of the enterprise cooperated actively, and the solid system foundation of the enterprise ensured the complete establishment of the planning system. Let the whole system better integrate with its own characteristics. Especially workshop management can reduce consumption, make full use of manpower, equipment and materials, reduce waste and consumption, and realize efficient processing. At the same time, the scientific management means of quotation, plan, process, design, statistics and other links reduce unnecessary working hours of each link and improve the processing and management efficiency. For example, the process flow of tonggong complies with the typical process flow, which is mainly divided into four types: common tonggong (no special requirements for screw holes, directly processing screw holes according to the specifications), copper Gong requiring wire cutting, according to the drawing requirements Copper male with screw hole, copper male with simple shape (without CNC processing), etc.

After using Fangtian ERP system, modern group makes full use of the electronic Kanban in the workshop to make the production data transparent and real-time. The management can grasp the progress of the mold intuitively and quickly through the electronic Kanban in the workshop of molder ERP production management system, and can reasonably adjust the plan according to the intuitional mold project plan to ensure the delivery date. After using moder ERP system, the planned production scheduling is more reasonable and efficient. It is automatically distributed to each person in charge through the system push function, and the employees produce in order according to the scheduling plan. If there is an automatic early warning system for delay. Managers can also trace back to the relevant responsible person according to the delay warning, so as to maximize the internal production capacity of the enterprise and improve efficiency.

The plastic mold enterprise is a typical project management and single piece production mode. It is a whole process management system from mold quotation, design, planning, procurement, machining, clamping, mold test, acceptance to receiving, returning, maintenance, and scrapping. It also extends to the application of hardware, plastic, machinery and other industries to help customers realize the integrated management of the enterprise. The system takes PDM design as the source, PS project as the main line, APS scheduling as the guidance, MES application as the basis, and financial management as the center, so as to ensure the quality of mold opening, reduce the cost of mold opening, shorten the business objectives of mold opening cycle, and realize the systematic management of mold enterprises.

The implementation goal of molderp system of Fangtian mould is to put forward the best solution of mould management system in seven aspects of mould design process, mould project management, automatic scheduling of parts, barcode scanning of workshop, outward processing of mould, quality detection system and quantification of performance cost that are most concerned by the management of plastic mould factory. The specific analysis is as follows:

Mould order management system

Daily management for mold valuation, quotation, order, delivery / handover, and cross check with financial system, which will automatically transfer accounts receivable. Provide various reports on sales delivery status, overdue delivery, customer return / allowance, account tracking, sales analysis, etc.

Fast quotation of mold, analysis of design, processing, material, labor, equipment, outsourcing, management pin cost, etc.

• manage and reference historical quotations.

It has the alarm function of comparing the direct cost of mold quotation with the actual cost of mold, and has the statistical analysis function of mold quotation.

• the quotation can be transferred directly to the business order.

Business order query function, convenient to query mold production progress, collection status, cost, and modify mold.

Can predict equipment load and fast and accurate customer delivery response, greatly improving mold output.

• distinguish different order operation processes such as newly opened mold, maintenance mold and repair mold.

After using Fangtian ERP system, modern group makes full use of the electronic Kanban in the workshop to make the production data transparent and real-time. The management can grasp the progress of the mold intuitively and quickly through the electronic Kanban in the workshop of molder ERP production management system, and can reasonably adjust the plan according to the intuitional mold project plan to ensure the delivery date. After using moder ERP system, the planned production scheduling is more reasonable and efficient. It is automatically distributed to each person in charge through the system push function, and the employees produce in order according to the scheduling plan. If there is an automatic early warning system for delay. Managers can also trace back to the relevant responsible person according to the delay warning, so as to maximize the internal production capacity of the enterprise and improve efficiency.

The plastic mold enterprise is a typical project management and single piece production mode. It is a whole process management system from mold quotation, design, planning, procurement, machining, clamping, mold test, acceptance to receiving, returning, maintenance, and scrapping. It also extends to the application of hardware, plastic, machinery and other industries to help customers realize the integrated management of the enterprise. The system takes PDM design as the source, PS project as the main line, APS scheduling as the guidance, MES application as the basis, and financial management as the center, so as to ensure the quality of mold opening, reduce the cost of mold opening, shorten the business objectives of mold opening cycle, and realize the systematic management of mold enterprises.

The implementation goal of molderp system of Fangtian mould is to put forward the best solution of mould management system in seven aspects of mould design process, mould project management, automatic scheduling of parts, barcode scanning of workshop, outward processing of mould, quality detection system and quantification of performance cost that are most concerned by the management of plastic mould factory. The specific analysis is as follows:

Mould order management system

Daily management for mold valuation, quotation, order, delivery / handover, and cross check with financial system, which will automatically transfer accounts receivable. Provide various reports on sales delivery status, overdue delivery, customer return / allowance, account tracking, sales analysis, etc.

Fast quotation of mold, analysis of design, processing, material, labor, equipment, outsourcing, management pin cost, etc.

• manage and reference historical quotations.

It has the alarm function of comparing the direct cost of mold quotation with the actual cost of mold, and has the statistical analysis function of mold quotation.

• the quotation can be transferred directly to the business order.

Business order query function, convenient to query mold production progress, collection status, cost, and modify mold.

Can predict equipment load and fast and accurate customer delivery response, greatly improving mold output.

• distinguish different order operation processes such as newly opened mold, maintenance mold and repair mold.

Mold project management system

When determining the structure of each new set of mold, according to the structural characteristics of each set of mold, the system will formulate an effective mold project plan for a period of time.

Provide a variety of project plan templates and plan node control schemes, and quickly generate mold project plans.

• the schedule template of each node can be set, and the schedule of each node can be automatically associated quickly.

Carry out project schedule management for each set of mold in the form of Gantt chart, automatically follow up the project implementation through the project operation records of each department, and give early warning for the delayed plan.

The mold project plan is automatically associated with the part processing plan associated with the mold, and the workshop part processing information is automatically fed back to the mold schedule to improve the project follow-up and effective control.

Upload and download various forms and attachments related to the project for sharing and viewing.

Integrate test data and standardize test process, including test application, record of test problem points, test report and print test sheet.

Die production scheduling system

Highly intelligent automatic production scheduling function, which provides a combination of push and pull scheduling function.

The system automatically compares the mold production and processing plan in the large plan of the project, and gives an alarm to the overdue or possibly overdue operation tasks.

The automatic production scheduling of tens of thousands of processes can be completed in tens of seconds.

Make detailed processing information of each set of mold processing parts, such as the number of processing pieces, work center, processing route, person in charge, processing process start time and planned end time, operation instructions, etc.

• the operation suspension or settlement function can be set. If it is suspended, the processing task can not participate in the production operation automatically.

Automatically generate purchase plan, subcontracting plan and workshop processing plan.

Fully consider the internal production capacity of the enterprise and reasonably control overtime and outsourcing processing plan.

Plan adjustment after various abnormalities such as change and repair plan.

Dynamic and real-time query of equipment load rate, coupling rate and comparison histogram and trend chart of each equipment type.

• it can dynamically query the real-time status of each device.

Direct Gantt chart to quickly adjust the processing plan and outsourcing processing plan of all or part of the mold parts.

Making detailed parts processing plan is conducive to production process control, avoiding idling and ensuring the progress of multiple sets of molds.

Help the production management personnel to reasonably arrange the production plan when arranging the production plan, reduce the resource bottleneck and eliminate the hidden danger of delay.

Production management personnel can know the capacity and load of the machine clearly at any time, and quickly determine and adjust the processing time in the mold production plan.

Provide intuitive graphic analysis of load rate, balance the load of equipment and manpower to the greatest extent, and balance production.

• you can view the comparison table of actual and estimated working hours to analyze the differences and improve the accuracy of estimated working hours.

• improve equipment utilization and reduce unnecessary overtime by optimizing production scheduling.

Mold workshop site management

Arrange the actual production according to the production plan.

Integrated with MES, the field processing personnel can directly operate the independently installed data terminal, which is simple and easy to operate.

• with barcode technology, parts are associated with barcodes, with unique identifications, which can be directly collected by swiping cards on site. The supervisor can check the latest part processing, mold progress and order progress.

It supports a variety of production modes, such as merge processing, divide processing, electrode processing, mold blank processing, etc.

• touch screen (industrial computer), barcode, reading equipment data and other data acquisition methods.

Workshop electronic Kanban, visual display of parts processing, tracking mold progress and order progress.

When the processing plan of parts delay and die modification is mastered at the first time, corresponding processing measures can be taken in time,

The actual working hours filled in after processing are conducive to the cost control and the improvement of the standard working hours of the workshop.

Provide scientific basis for performance management.

Outsourcing management system

Monitor the workshop capacity at any time to achieve the planned outward processing.

Automatic scheduling of alarm reminder list after delivery and putting forward outsourcing tasks can not only reduce blind outsourcing, but also realize timely outsourcing to ensure delivery time.

Support single operation (such as heat treatment) outsourcing, parts batch outsourcing and mold outsourcing.

The system can quickly generate outsourcing suggestions, realize convenient outsourcing processing, and strictly abide by the delivery date of customer orders.

• outsourcing manufacturer management, unit price, number of pieces, weight and other control, and automatically calculate the outsourcing expenses.

The system records the information of outsourcing delivery, receiving and inspection, which can monitor the outsourcing process and reduce the out of control phenomenon of outsourcing.

• statistics can be made on the commercial performance of outsourcing manufacturers such as on-time rate and unqualified rate in a certain period of time.

• the outsourcing processing plan is automatically associated with the part processing plan, and the whole part processing progress management is mastered.

• improve equipment utilization and reduce unnecessary outsourcing by optimizing production scheduling.

Mould quality management system

The data and information collected in the quality inspection report of molderp mould management system of Fangtian are managed effectively to ensure the reliability of the processing part. The process of quality control (QC) is to verify that the project is carried out according to the plan and that the size specifications meet the customer's quality requirements.

We use advanced measuring equipment to control mold and product quality, and use scientific methods of quality control in the advanced and complete quality control system. The quality control plan of molderp mold management system of Fangtian is made when the mold or product project starts. It will monitor every stage of the production process, 100% full size inspection to ensure that the entire mold has been manufactured Accuracy and reliability of process and mold injection.

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  The typical quality inspection report of mold management system of Fangtian molderp: 1. Control plan 2. GR & R 3. CPK, CMK & PPK 4. Fai 5. Comprehensive corrective / preventive measures (CAPA).

  
  Record and count the quality information of each stage of the mold production process, including the warehousing inspection of purchased materials, process inspection, mold test report, mold inspection, finished product inspection, etc.

  It can be set that after finishing a certain process, the processing personnel must pass the inspection of the quality department or the mold maker before entering the next process. This can not only strengthen the requirements of processing personnel, but also improve the processing quality.

  Analyze the deficiencies in the quality inspection work, promote the continuous improvement and improvement of quality, and provide basis for performance assessment and management decision-making.

  Provide IQC, IPQC, FQC, oqc and other inspection quality control sheets and various quality reports.

  • the detection process shall be included in barcode management, and the working hours and progress of detection personnel shall be recorded in real time.

  The advanced quality control method APQP / PPAP / control lplan is used in mold quality management system of Fangtian molderp to provide data support for quality improvement of mold factory.

Mold material management system

• manage the whole process from material purchase requisition, inquiry, purchase, warehousing, collection, etc.

Through exclusive MRP calculation, the purchase demand of materials or outsourcing processing can be obtained directly from BOM, inventory, production and other modules.

• check the demand sources of purchased materials at any time to help the purchasing staff to handle and track the purchasing business efficiently and correctly.

Support foreign currency purchase function, and set and update exchange rate.

Help the warehouse management personnel of the enterprise to control and manage the daily work of stock in, stock out, transfer and inventory.

• special problems such as material scrap, borrowing, return, profit and loss, stock transfer can be handled.

Multi unit automatic conversion, recording the size, weight, loss and other information of raw materials.

Designers can easily query the size of bulk materials in stock and effectively manage the inventory and loss of such materials.

Set parameters such as back deduction material, safety stock, etc., and automatic replenishment notice

When there are no steel and copper materials in stock that meet the size, the cutting system can be used for processing and returned to the mold room warehouse in time.

Tool and fixture management to control cost and reduce waste.

The purchase of copper roughcast shall be subject to special treatment. Generally, only one set of mould copper roughcast shall be purchased.

When the design department specially informs individual copper companies that they need to increase procurement, the procurement application of these copper companies shall be established in the same way as the normal procurement materials.

Cutting system shall be used to cut large copper pieces to the blank size of copper pieces required by BOM.

From the aspects of material requisition, control production arrangement, process control storage management, barcode system has powerful data analysis function, and human, machine, material and other aspects all show great functions, so that the whole mold can be completed with high quality, high efficiency and low cost under reasonable control.

Financial cost and performance management

Integrate powerful financial management functions, including general ledger management, cashier management, accounts receivable, accounts payable, fixed assets, cost accounting and other modules, and generate various financial statements in real time.

Daily accounting and financial statement work, such as voucher entry, query, approval, account entry, summary, monthly settlement, exchange gain / loss adjustment, etc., to automatically generate general ledger, Sub Ledger, etc.

• meet the special accounting needs of different organizational forms, such as multi currency conversion, multi accounting system, multi tax system processing, group report consolidation and specific report demand design.

Cross check with the mold manufacturing system, automatically carry forward all vouchers carried forward from the logistics link, reflecting the comprehensive enterprise fund flow management and control function.

Automatically generate accounts receivable and accounts payable, and record them in the general ledger management system.

The system can set customer credit limit and track customer collection and arrears.

From equipment purchase to acceptance and other operations, it will automatically generate payable expenses, automatically provide asset depreciation, and generate property catalog, so as to closely link financial management and property management, strictly control assets and prevent asset loss.

The utilization rate of the machine has been greatly improved.

KPI management of employees, analysis of equipment utilization rate, and real-time monitoring of equipment.

• seamless link with financial software, no need to import and export vouchers through Excel.

Cost accounting supports the accounting and statistics of each actual cost of each order or Mo number, such as material cost, processing cost, manufacturing cost, outsourcing cost and quality cost.

It can automatically and dynamically calculate the material cost, labor cost, manufacturing cost, outsourcing cost, abnormal cost and other direct costs in the mold manufacturing process.

• it can calculate the manufacturing allocation cost required by the financial department, and provide the comparative analysis function between the material, labor and cost standards and the actual situation.

Multi angle cost analysis function to distinguish normal and abnormal cost, over quoted cost, budget cost and other early warning.

Track the material cost of each part, the processing cost of each operation, and the subcontracting cost of each subcontract.

It is convenient to call up the ordering cost, processing cost and other relevant information of a set of moulds on the system, so as to clearly grasp the profit situation of the mould.

In addition, Fangtian software has developed ERP production and manufacturing management system suitable for plastic molding industry

Help enterprises to manage manufacturing orders and material demand plans. Directly issue manufacturing orders, collect, return, replenish, transfer and stock in daily work from manufacturing orders, and compare the gross demand calculated according to the BOM data of the engineering department with the available inventory of existing raw materials, calculate the shortage of raw materials, generate purchase suggestions, automatically transfer them into purchase orders and submit them to the purchasing department for purchase, and provide order pre evaluation Review and other supporting operations, as well as control and management of by-products, joint products and nozzle materials according to industry characteristics. Know the current inventory status of materials required for manufacturing orders, improve the production management personnel's ability to respond to production conditions, and calculate costs based on this.